Troubleshooting tips servicing allison transmissions and. Repair parts for the internal wiring harness and for wiring harness components attached to the shift selector. The service procedures recommended by allison transmission and described in this. This is the best repair and maintenance guide for the allison and 2000 product families, as it. For some problems, diagnostic codes may be registered without the ecu activating the check trans light. Allison doc for pcservice tool allison preferred diagnostic tool prolink 9000 diagnostic tool limited support only by entering the diagnostic display mode and using the shift selector display. Allison transmission is providing for service of wiring harnesses and wiring harness components as follows. Allison and 2000 product families pdf troubleshooting. Allison transmission md series troubleshooting manual sa 2158a. Alsn is the worlds largest manufacturer of fully automatic transmissions for medium and heavyduty commercial vehicles and is a leader in hybridpropulsion systems for city buses. To contact us, please use the search tool below to select your region for an allison office near you. Dtc reading and dtc clearing dtcs can be read and cleared by using allison doc for pcservice tool. This exam may contain some accepted practice type questions not found in the reference material nfpa 1911, standard for the inspection, maintenance, testing, and retirement of inservice automotive fire apparatus.
Through readouts on your shift selector, you will be able to monitor transmission oil levels, read diagnostic codes and prognostic information. Allison md 3060 transmission troubleshooting manual. Allison transmission allison doc fleets for download. Application ratings vary significantly from general ratings. The transmission control module tcm processes information received from sensors on the transmission and sends signals to activate specific solenoids on the control valve module. A brief description of the allison world transmissions included in the allison world transmission family are the md, hd, and b series transmissions. Both announcements were made as part of the 67th international exhibition of commercial vehicles iaa. This limp mode locks the transmission into third gear, and keeps the torque converter. Wtec iii controls or allison 4th generation controls a torque converter with lockup and torsion damper three planetary. Minor problems can be kept from becoming major problems if an allison transmission distributor or dealer is noti.
The second news was the development of a hybrid drive with an increased power reserve on a pure electrical load. The use of allison doc for pcservice tool is described in the instruction manual furnished with each tool. Find an allison authorized service facility near you. Allison diagnostic optimized connection allison doc for pc. For quantity buys greater than 50 copies, please contact us at 87765969 includes the software installation provided as a downloadable file. The following ecu responses to a fault provide for safe transmission operation. We recommend using microsoft edge or chrome or firefox when using windows 10. Ss1 mandatory 400 20000 mm ss2 optional 400 20000 mm enter 0 if not required viw s mandatory 400. Allison transmission is headquartered in indianapolis, indiana, u.
Technical support is available from the product support center. Allison transmission 5000, 6000, 8000, 9000 seriesoffhighway transmissions commercial electronic controls 2 cec2 ts3353en troubleshooting manual pdf. Allison transmission 5000, 6000, 8000, 9000 seriesoffhighway transmissions commercial electronic controls 2 cec2 ts3353en troubleshooting manual allison transmission ddec iv application and installation manual. The pdf manual provides troubleshooting and service information for the. The service procedures recommended by allison transmission or the vehicle manufacturer and described in this handbook are effective methods for.
Allison transmission could not possibly know, evaluate, and advise the service trade of all conceivable ways in which service might be done or of the possible hazardous consequences of each way. Description of diagnostic codes, system responses to faults, and troubleshooting. Service manuals sm2148en and sm2457en, and parts catalogs pc2150en and pc2456en may be used in conjunction with this manual. What are typical problems of an allison transmission. Consequently, allison transmission has not undertaken any such broad evaluation. Sep 22, 20 this manual provides troubleshooting information for allison transmission division, mdhdb series transmissions. For credit card purchases, subscription renewal will be automatically billed each year prior to expiration of the subscription. On shallow sump models, only rear ports are available. Allison transmission is the worlds largest manufacturer of fully automatic commercialduty transmissions, and is a leader in hybridpropulsion systems. Online reading allison transmission service manual book are very easy, you just need to subscribe to our book vendor, fill the registration form and the digital book copy will present to you.
Allison transmission 30004000 series fault code list. Repair parts for the internal wiring harness and for wiring harness components attached to the shift selector will be available through the allison transmission parts distribution center pdc. This manual provides troubleshooting information for allison transmission md 3560pr. Allison troubleshooting manual is a highquality pdf file with highquality pictures, diagrams, and technical documentation.
See service information letter 1wt97 for further information. Professional automotive technicians use and trust this service manuals now you continue reading. Apr 19, 2018 modern allison transmissions come with a limp mode installed. You should always assume that this isnt bogus and try and get your transmission. Electronic control unit ecu the ecu figure contains the microcomputer which is the brain of the control system. Use special tools when and in the manner recommended. Allison transmission has not undertaken any such broad evaluation. Allison transmission shift selector operation manual pdf. With that said, lets look at some of the codes you may run into for these vehicles. Connections to the cooling circuit are located at the front or rear of the transmission to facilitate installation of remote cooler lines. Jcb allison transmission 3000 and 4000 series families troubleshooting manual pdf.
Allison transmission shift selector operator and diagnostic. Some procedures require using specially designed tools. View online or download allison transmission mt 650 operators manual. We have allison transmission troubleshooting guide mt653 djvu, doc, epub, txt, pdf forms. In addition, the company continues to develop and maintain ongoing network solutions for integrated and efficient fleet management in remote mode. Allison 2000 series 1 no part of any atsg publication may be reproduced, stored in any retrieval system or transmitted in any form or by any means, including but not limited to electronic, mechanical, photocopying, recording or otherwise, without written permission of automatic transmission service group. Diagnostic trouble codes dtc and 2000 product families troubleshooting manual allison 4th generationcontrols 53. Oct 21, 2019 allison transmission 5000, 6000, 8000, 9000 seriesoffhighway transmissions commercial electronic controls 2 cec2 ts3353en troubleshooting manual pdf. Transmission the allison 4 th generation controls feature closedloop clutch control to provide superior shift quality over a wide range of operating conditions.
Many of the questions are common across the country. Allison 5000, 6000 series transmission repair manual. Other problems include the transmission throwing fluid out of the fill tube, excessive engine flares, intermittent noises and the retarder not functioning properly. However, knowledge of the shift selector positions, available ranges, and when to select them, make vehicle control.
Diagnostic trouble codes dtc and 2000 product families troubleshooting manualallison 4th generationcontrols 53. Allison transmission 30004000 series fault code list truck manual. Accordingly, anyone who uses a service procedure or tool which is not recommended by allison transmission or the vehicle manufacturer must. This 328 page, print and bound allison ht 740 series transmission service manual from detroit diesel allison provides service, maintenance and repair information for the allison transmission ht 740 series including repair information. This manual provides troubleshooting information for allison transmission division, mdhdb series transmissions. The transmissions described in this handbook include the world transmission electronic control system, a torque converter with lockup and torsion damper, and three planetary gear sets. See your yellow pages under enginesdiesel or transmissionstruck, tractor, etc. Shift selector microphone system pdf manual download. Control system diagnostics are performed using a windows pc operating system and interfacesoftware which is available through allison transmission tool sources. Accordingly, anyone who uses a service procedure or. However, we are a global operation, serving customers through regional offices all over the world. This is a different shift table that allows the transmission to protect itself from catastrophic failure. A brief description of the allison transmission the allison transmissions refer to figure 4 through figure 7 described in this manual include.
Modern allison transmissions come with a limp mode installed. Proper service and repair are important to the safe, reliable operation of the equipment. Allison transmission troubleshooting code manuals pdf. Allison transmission has announced that its 9speed automatic transmission for medium commercial vehicles will be available worldwide. Description of the electronic control system components. You can print any page, or print the entire document. Allison transmission 30004000 series fault code list download pdf manual see also. Our large inventory of oem allison transmission parts includes a large line of new and rebuilt allison automatic transmissions, and allison automatic transmission cores. Allison transmission service manuals wiring diagrams. The allison 2000 series is a fully automatic electronically controlled transmission with five forward speeds.
All transmission parts can be shipped the same day in most cases. Service manual gearbox allison at545 gearbox installation. View and download allison transmission shift selector operation manual online. The pc acts as a receivertransmitterdisplay medium. A brief description of the allison motorhome series transmissions included in the allison onhighway transmission family are the motorhome series transmissions. Allison transmissions troubleshooting free download as pdf file. This exam may contain some accepted practice type questions not found in the reference material nfpa 1911, standard for the inspection, maintenance, testing, and retirement of inservice automotive fire apparatus national fire protection association, quincy, ma, 800 3443555 or. Learn how you can ensure the performance and durability of your allison transmission. Transmission repair manuals standard shift, manual transmission parts 1004 banner kit, md 3060 3560 92e05 with c3c4 bonded pistons browse allison transmission troubleshooting manual also by category and instruction manual, vehicle identification, service handbooks, technical ready to read online or download allison md3060 troubleshooting. Allison doc fleets subscription this product is an annual subscription.
Allison transmission at the international commercial vehicle fair iaa introduced a new 9speed gearbox and announced the expansion of its electric drive solution portfolio. How to use the shift selector to read oil level and. Allison transmission is providing for service of wtec ii wiring harnesses and wiring harness components as follows. Allison transmission 5000 6000 8000 9000 series troubleshooting service manual. The service procedures recommended by allison transmission and described in this manual are effective methods for performing troubleshooting operations. View online or download allison transmission mt 643 operators manual. Typical problems of an allison transmission include abnormal shifts, abnormal stall check speeds, slipping of the clutch and abnormal responses. This is the complete official full service repair manual for the allison transmission 5000 6000 8000 9000 series troubleshooting. Ts2712en troubleshooting manual allison transmission. Privacy policy terms of use contact us terms of use contact us. No part of any atsg publication may be reproduced, stored in any retrieval system or transmitted in any form or by any means, including but not limited to electronic, mechanical, photocopying, recording or otherwise, without written permission of automatic transmission service. Allison ht 740 series transmission service repair manual.
The transmissions described in this manual include. Allison transmission and 2000 product families troubleshooting manual. Service manuals sm2148en and sm2457en, and parts catalogs pc2150en and pc2456en may. In 2006 the trim solenoids were changed to pressure control solenoids. F6 allison automatic transmissions january 2020 reference materials. Allison transmission 3000,4000 series fault code list. Box 894 indianapolis, indiana 462060894 allison transmission.
The neutral start back up switch was changed to an internal mode switch. To your attention is present a digital pdf version of the operators manual for allison transmission and 2000 product families. For some problems, diagnostic codes may be registered without the tcm activating the check trans light. Allison transmission fault codes, troubleshooting wiring.
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